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Chemical Industrial Consulting

Polymer and Chemical Technologies offers a range of cost-savings measures for chemical and polymer factories, plants or manufacturing sites to improve the profitability and long-term sustainability of their facilities. By focusing on decreasing energy consumption, water consumption, and waste reduction, chemical plants can enjoy cleaner processes, significant capital and operational cost savings, and reduced greenhouse gas emissions.

Polymer and Chemical Technologies’ services include total site analyses for wastewater minimization, total site analysis for energy integration, detailed computer renderings of chemical processes, feasibility designs, economic analyses, and specialized training for new chemical processes.

 

 

Energy Conservation

Technologies Used

  • Pinch technology
  • Mapping diagrams
  • Spreadsheet modeling
  • Mathematical programming
  • Specialized internal heat exchange network software

 

Typical Savings

  • Operating cost reductions: 20-30%
  • Payback period: 0.5-2 years
  • Reduced greenhouse gas emissions
  • Significant capital cost avoidance for utility systems expansions

 

Services

  • Total site analysis or individual unit analysis for energy efficiency
  • Detailed computer modeling of chemical processes, emphasizing energy impacts
  • Feasibility design and economic analysis of energy conservation process designs
  • Cleaner process and product design research
  • Specialized training courses for engineers and managers working with chemical processes

 

 

Wastewaster Reduction

Technologies Used

  • Pinch technology
  • Source-sink representation and mapping diagrams spreadsheet modeling
  • Mathematical programming
  • Specialized internal water network software

 

Typical Savings

  • Waste reductions: Up to 90%
  • Emissions flow reductions: 20-50%
  • Significant capital cost avoidance for high cost environmental treatment systems

 

Services

  • Total site analysis or individual unit analysis for wastewater minimization
  • Detailed computer modeling of chemical processes, emphasizing environmental impacts
  • Feasibility design and economic analysis of wastewater reduction process designs
  • Cleaner process and product design research
  • Specialized training courses for engineers and managers working with chemical processes

 

 

Chemical Plant Analysis

Technologies Used

  • Unique plant flow diagram and block flow diagram development tools
  • Complex spreadsheet modeling of material and energy balances
  • Overall, component and reaction balance development

 

Typical Savings

  • Improved energy utilization
  • Reduced waste generation
  • Increased capacity
  • Enhanced sustainability

 

Services

  • Total site analysis or individual unit analysis for the development of mass and energy balances
  • Periodic data collection for reconciliation of data and validation of balances
  • Specialized training courses for engineers and managers working with chemical processes